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Additionally, you need to make sure the control of your 3-axis VMC is 5-axis capable. The relatively small work surface means it should only be used for small parts (12 inches or less) and should not be used for heavy cutting operations. Because the tilting-rotary tables are quite large, they monopolize most of the 3-axis machining center’s work envelope. Tilt Rotary Tables Tilt-Rotary Tables For some shops, adding a tilting rotary table to their 3-axis machining center is an economical solution to achieve 5-axis capabilities.Larger work volume compared to swivel head rotary table 5-axis machine because you don’t have to… Why / integrated trunnion table 5-axis machining center AC rotation axes configuration Better undercut capability The trunnion rotates +/-110 degrees versus the +/-92 degree rotation on a swivel head/rotary table design. Geographical preference The swivel head/tilting rotary table configuration continues to be more popular Germany and throughout Europe than the United States and Canada. Better chip control With the swivel head/rotary table configuration, you can run the machine horizontally and gain better chip control. Minimizes tool interference Because the swivel head tilts the tool, you don’t need to worry about tool interference with the machine’s spindle head.
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Use the extra space to finish the sixth side of the part or do 3-axis work. You can add a vise for greater versatility because of the large table size. Integrated trunnion table Swivel head with rotary table Traveling column Why / a swivel head with rotary table 5-axis machining center BC rotation axes configuration Heavier Parts: Because the table is stationary, the swivel head/rotary table machines are used with heavier parts. Machine Configurations Dedicated 5-axis machining centers There are three types of machine configurations for 5-axis machining.The axis that rotates about or under the Z-axis is called the C-axis. The axis that rotates about the Y-axis is called the B-axis. The axis that rotates about the X-axis is called the A-axis. With a 5-axis machining center, the additional rotary axes will rotate about two of those three primary axes. If you think in terms of a 3-axis machining center, it has an X-axis, Y-axis, and Z-axis. 5-sided (3+2) Simultaneous 5-axis (full 5-axis) Simple to program Cuts faster Fewer concerns about tool interference Excellent roughing strategy Better surface finish Longer tool life Allows tool to reach difficult places smoothly Impressive but slow – avoid if possible Basics of axis configuration To understand machine configurations, it’s important to understand the basic terminology of 5-axis machining centers. Simultaneous 5-axis There are pros and cons to both 5-sided machining and 5-axis machining. Planys is currently also working with Shell on digital transformations for marine assets as part of the Shell E4 cohort using robotics, NDT, and data. Last year, Planys was selected by global tech giant Qualcomm as a part of their Design in India Challenge and developed an innovative platform enabling a new Internet of Underwater Things (IoUT) capability. Our data analytics and digital reporting platform in particular combined with our underwater robotics and NDT expertise, is a game-changer," Tanuj Jhunjhunwala, co-founder and CEO of Planys said. They require digital solutions to increase operational efficiency and detect defects in a timely manner. “We cater to very traditional industries that own large scale assets worth trillions of dollars and can be difficult to monitor consistently. It currently operates across India, the Netherlands, Saudi Arabia and intends to scale to Singapore soon. Planys has already enabled remotely controlled inspections and digital reporting for over 100 railway and highway bridges, 25 dams, 35 ports and 20 assets across downstream O&G, process plants & utilities. Founded by IIT-Madras alumnus Tanuj Jhunjhunwala, Vineet Upadhyay, Rakesh Sirikonda and IIT-Madras faculty Prabhu Rajagopal and Krishnan Balasubramanian, Planys serves the underwater inspection industry with safer, highly reliable, and flexible solutions using marine robotics and associated analytics systems.
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The company said it would utilise the funds to scale their operations internationally and to boost R&D & new product development in software assisted underwater asset management. Planys Technologies, which makes robots for monitoring the integrity and working of remote infrastructure assets, earlier raised its pre-Series A round of $2 million in 2018. CHENNAI: IIT-Madras incubated deep tech startup Planys Technologies has raised $1.6 million as part of its ongoing pre-series A round, which saw participation from global investor network Keiretsu Forum, LetsVenture, Shell, existing investors ONGC Startup Fund, Ranjan Pai’s MEMG Family Office, Kris Gopalakrishnan and other seed investors from Keiretsu Forum.